Mould design & engineering
- Design-for-manufacture (DFM) review
- 3D mould design and detailing
- Parting line, gating and venting layout
- Cooling and ejection planning
- Steel and heat-treatment selection
Capabilities
From DFM review to a fitted, working tool.
Design, machining and toolroom support in one place — so decisions made at the drawing stage carry straight through to the finished mould.
STEPIGESDWGDXFPDF
What we can do
Three disciplines. One accountable team.
Design, machining and fitting are planned together, which means fewer surprises at trial.
CNC / VMC machining
- VMC milling of cores, cavities and plates
- VMC programming and toolpath planning
- Pockets, bores and precision hole patterns
- Workholding and operation sequencing
- Machining to customer drawings
Assembly, fitting & support
- Mould assembly and fitting
- Trial support and corrections
- Modification to revised part designs
- Repair of worn or damaged tooling
- Replacement inserts and components
Inside an injection mould
Every plate, pin and slider — engineered together.
A production mould is an assembly of dozens of precision parts. We plan how they work together — alignment, ejection, side actions and cooling — not just how each one is machined.
Materials
Tool steels and engineering materials.
Commonly specified grades for moulds, inserts and components. The right choice depends on resin, production volume, finish and budget — we’ll recommend one during review.
- P20 / 718H
- Pre-hardened mould steels for cavities, cores and plates
- H13 / 1.2344
- Hot-work steel for inserts and demanding tooling
- NAK80
- Pre-hardened steel suited to high-polish surfaces
- S136 / 420 SS
- Corrosion-resistant steel for clean or corrosive resins
- EN8 / EN24 / EN31
- Engineering steels for mould components and machine parts
- Aluminium 6061 / 7075
- Prototype tools, fixtures and lightweight components
Mould configurations
Single- and multi-cavity mouldsTwo-plate and three-plate mouldsFamily mouldsSlider, lifter and side-action toolsInsert and over-moulding toolsReplacement cores, cavities and inserts
Quality approach
Quality is planned, not inspected in.
Our quality approach is built into the process — from the first drawing check to the final handover.
Drawing & revision check
Every job is checked against the latest revision, datums and critical features before machining.
In-process measurement
Critical features are measured during machining, not only at the end.
Agreed acceptance criteria
Inspection requirements are defined in the quotation, so success is measurable.
Documented handover
Clear handover of the tool or components, with the records agreed for your project.
How we work
From drawing to delivered tool.
A clear, five-stage process. You always know what has been agreed, what is happening and what comes next.
- STAGE 01
Enquiry & drawings
Share your 2D drawing or 3D model with the material, annual volume and target date. A sample or photos are fine to begin.
- STAGE 02
Engineering review
We review draft, wall sections, parting line, gating, cooling, ejection and critical dimensions before anything is quoted.
- STAGE 03
Scope & quotation
A clear scope covering steel, cavitation, inclusions, inspection criteria, timeline and commercial terms.
- STAGE 04
Design & manufacture
CAD/CAM planning, CNC/VMC machining, fitting and assembly, with progress updates at agreed milestones.
- STAGE 05
Inspection & handover
Checks against the agreed acceptance criteria, trial support where in scope, and a documented handover.
Start a project
Have a drawing? Let’s engineer it.
Send your part drawing, 3D model or a photo of the tool. We’ll review it and come back with clear questions, a scope and a quote.
+91 91374 52331Vasai East, Maharashtra